Testing for an Unrecoverable Lead-Acid Battery

The Battery Life Saver™ electronic device will not recover a battery or batteries that have an open or shorted cell. In order to tell if a battery as an open or shorted cell, simply perform the following tests.  You will need a voltmeter and a hydrometer to perform both of these tests.

You Will Need

• Voltmeter
• Hydrometer
• Safety Goggles
• Rubber Gloves
• Protective Clothing

 

Step 1: Physical & Mechanical Inspection

A mechanical inspection is really important as it can save you from future battery trouble. Replace cracked or broken batteries, clean or replace rusted or broken connections. On flooded/wet batteries check the water levels. The water level should be high enough to just cover the plates. Use only distilled water and do not over-water as it can spill and electrolyte is corrosive.

Step 2:  Preparing the Tests

a.) Make sure you turn off any instruments or accessories that will drain the battery or battery system during testing.

b.) Charge the battery or battery system until it is fully charged.

c.) If the system has multiple batteries connected, we recommend disconnecting them from each other to get accurate readings. Let the batteries sit for 4 to 12 hours, the longer the better. This important because if you measure the voltage immediately after charging, you will not be measuring the true voltage of the battery.

Step 3: Testing for a Short Cell

a.) With a voltmeter, measure the voltage of each individual battery.

b.):  Reference the chart below to determine if a battery has a shorted cell.

Battery	Voltage Reading of a Short Cell
6 Volt	Below 4.3 volts
8 Volt	Below 6.5 volts
12 Volt	Below 10.6 volts

Example:  If a 6 volt battery is reading below 4.3 volts it has a short cell.

Step 4: Testing for an Open Cell in a Flooded/Wet cell battery

-If you have the sealed type batteries, this test method cannot be used.

-Use a temperature compensating battery hydrometer for this test.

a.) With the hydrometer, measure and record the specific gravity of each battery cell (Example: Battery #1— Cell 1= 1.250, Cell 2=1.275, Cell 3= 1.275). Fill & drain the hydrometer a few times before pulling a sample.

b.) Compare the specific gravity readings between each battery.  If a battery has a difference of more than .05 between the cells, that battery has an open cell.

Example readings:  Three 6 volt batteries

	Cell #1	Cell #2	Cell #3	Condition
Battery A	1.250	1.225	1.250	Recoverable
Battery B	1.275	1.250	1.225	Recoverable
Battery C	1.200	1.250	1.275	Open Cell

Battery C has an Open Cell because the difference between Cell #1 and Cell #3 is .075, more than .05.

Any battery that has a Short or Open Cell needs to be replaced. If you have been using the BLS or plan on using the BLS you only need to replace the bad battery with another used or new battery. Now you are ready to start using the BLS

If you have any questions any of this information, please call 727-446-8400.

1.  If your hydrometer is not temperature compensating, add .004 to readings for every 10° F above 80°F and subtract .004 to readings for every 10°F below 80°F.

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